가) 주장비
○ Maximum closing force 2,000 ton
○ Main data
- Clamping Table dimensions: Front length 3,500mm
- Clamping Table dimensions: Width 2,000mm
- Daylight between working platens 2,000 mm
A. PRESS
A.1. PRESS SPECS
A.1.1. Forces
- Maximum closing force 2,000ton
A.1.2. Main data
- Table front length 3,500mm
- Table width 2,400mm
- Daylight between working platens 2,000 mm
- working height : 270mm
- Daylight between working platens 2,000 mm
- working height : 270mm
A.1.3. Overall dimensions
- Press height from floor(fit) level : 7,900mm
- Working table height from floor level : 270 mm
A.1.4. Speed
- Fast closing speed 250 mm/s
- Fast opening speed 250 mm/s
- Pressing speed up to 2000ton : 1-5mm/s
A.1.5. Parallelism Control System
- Stroke left-right 150mm / Stroke front-rear 150mm
A.1.6. Hydraulic
- Press Operating pressure 150kN
A.1.7. Mold Weights
- Upper mold weight(max.) 15,000 kg
A.1.8. Safety devices on board of the press
- On the access sides : Fixed safeties with interlocked door and light bar system on the back side
- On the other sides : Fixed safeties
A.1.9. Control panel and operator interface
- Main operator panel(color touch screen, Available in korean)
A.1.10. Power requirements
- Main power supply 380V ~ 400V, 3ph
A.2. MECHANICAL CONSTRUCTION
- Four-column structure design
- Mold heating Temperature : up to 400℃
B. Safety system
- On the press front : Light barrier
- On the back : Grid door
- On the sides : Fence
- System to prevent the free and unexpected fall down of moving platen :　N° 1 safety system
C. Infrared system (IR-Oven)
- Transfer unit for semi-finished products
- Semi-trailer transport via Shuttle system
- Max. Temperature of the semi-finished product 500 °C
- Transfer time IR field in pressing position: max. 7 sec
- Vertical shuttling speed in press 50 – 150 mm/sec
- Transfer unit with automatic Shuttle system
- Size IR field 2.500 mm x 1.250 mm
- Transfer unit including IR oven is on the rear side of the press
- The height of the shuttles can be adjusted automatically
- complete housing of the IR-Station

D. Linear transfer achsis
- Heating fields with 50 (10x5) radiators each, top and bottom
- Dimensions: approx. 2.500 x 1.250 mm
- Dim. Single beam: 248 x 248 mm
- Power: á 1.3 kW
- Total power: 2 x 65kW = 130kW
- Incl. Pyrometer (2 pieces per field)
- Incl. Control via the central press control
- Tracings with heat-resistant nickel wires on ceramic clamps
- Terminal box on the back side
- Electrical control With 2 control circuits, infinitely adjustable
- Material: Peek is possible

E. Electrical hydraulic oil preheater
- Max operating pressure: 16bar
- Max allowed temp: 110°C
- Temperature limit switch 80°C
- Heater
- Hoses
- Wiring
- Electrical components
- Mounting jig
- Install
- Testing
- Documentation
- Training
- Software upgrade

F. Tool change moving bolster
- Max. Mold weight: max. 30tons
- Electric drive / safe speed
- Mold fixation: manual in T-slots
- travel length: approx. 2.5m
- incl. Rails
- Foundation for Rails: Scope of Customer (Details tbd during project phase)
- The moving bolster can be conveyed in and out of the press in both directions.
- This means that the change can be carried out quickly.
- The drive is electric, which ensures a resilient and precise control.
- The user can carry out the entire tool change with the aid of a few simple keystrokes.
- The rail-guided bolster moves between the tool supply and tool transfer positions.
- For tool changes only.
G. Directly electrical heating system
- Power 48kW total 6 zones (3top, 3 bottom) for each zone 8kW +-2°C control accuracy,
- temperature accuracy is also depending on mould geometry and design 6 pcs of safety temperature limiter (one for each zone)
- Customer scope:
Mould, heating elements, thermocouple PT100 (one thermocouple for each zone) Electrical heating of moulds will be integrated into press control software and visualization.

H. Remark
- he equipment shall be designed and manufactured by means of a basic vibration resistant structure, and shall be resistant to static fire protection by means of static protection of static electricity and shall be used for fire resistant materials.
- Safety fences shall be installed around the equipment for safety reasons, and all safety devices shall be prepared prior to order and after consultation with the operator.
- The equipment shall be fabricated from a hybrid type of apparatus that applies to both WCM, HP-RTM
- The size of the installation site (7 m tall) shall be delivered in short-stroke manner.
- Controls for equipment should incorporate highly compatible and reliable programs (Siemens products or equivalent), and all control functions should be plotted on the screen to facilitate easy use
- The control program needs to be localized and easily operable. Korean language in software.
- The actuation panel shall be installed at the front of the equipment and shall be ensured by the equipment and minimum clearance of the operator.
- Operation of the operating conditions, overload indication, indication of the machine operation status (location and operation status), and abnormal operation of the alarm lamp shall be indicated on the control screen.
- Specifications for each part specifications indicate minimum
specifications, and can be delivered using equivalent products within the
limits of performance and product placement.
- Data should be stored using portable storage devices.
- A report shall be attached to all items included in the equipment.
- All changing numeric values, such as molding temperature and molding speed, should be stored simultaneously, and the recorder should be installed to ensure that the user is comfortable with the stored file.
- After installation of equipment, technical support should be applied to equipment utilization, such as selecting materials and setting up process conditions.
G. Directly electrical heating system
- Power 48kW total 6 zones (3top, 3 bottom) for each zone 8kW +-2°C control accuracy,
- temperature accuracy is also depending on mould geometry and design 6 pcs of safety temperature limiter (one for each zone)
- Customer scope:
Mould, heating elements, thermocouple PT100 (one thermocouple for each zone) Electrical heating of moulds will be integrated into press control software and visualization.

H. Remark
- he equipment shall be designed and manufactured by means of a basic vibration resistant structure, and shall be resistant to static fire protection by means of static protection of static electricity and shall be used for fire resistant materials.
- Safety fences shall be installed around the equipment for safety reasons, and all safety devices shall be prepared prior to order and after consultation with the operator.
- The equipment shall be fabricated from a hybrid type of apparatus that applies to both WCM, HP-RTM
- The size of the installation site (7 m tall) shall be delivered in short-stroke manner.
- Controls for equipment should incorporate highly compatible and reliable programs (Siemens products or equivalent), and all control functions should be plotted on the screen to facilitate easy use
- The control program needs to be localized and easily operable. Korean language in software.
- The actuation panel shall be installed at the front of the equipment and shall be ensured by the equipment and minimum clearance of the operator.
- Operation of the operating conditions, overload indication, indication of the machine operation status (location and operation status), and abnormal operation of the alarm lamp shall be indicated on the control screen.
- Specifications for each part specifications indicate minimum
specifications, and can be delivered using equivalent products within the
limits of performance and product placement.
- Data should be stored using portable storage devices.
- A report shall be attached to all items included in the equipment.
- All changing numeric values, such as molding temperature and molding speed, should be stored simultaneously, and the recorder should be installed to ensure that the user is comfortable with the stored file.
- After installation of equipment, technical support should be applied to equipment utilization, such as selecting materials and setting up process conditions.